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Industrial Camera I/O Trigger Cable- Reliable Trigger, GPIO and I/O Connections for Machine Vision Systems

Designed for high-speed industrial automation, robotics, and precise optical inspection, our Industrial Camera I/O Trigger Cable assemblies deliver reliable signal synchronization, GPIO control, and external power delivery between vision cameras, sensors, PLCs, and strobe light controllers.

We manufacture camera-specific I/O harnesses with 100% pin-to-pin accuracy, offering high-flex drag-chain durability (up to 10 million flex cycles) and superior double-shielding (Foil + 85% Tinned Copper Braid) to eliminate electromagnetic interference (EMI) near motors and servo drives.

Industrial Camera IO Trigger Cable
In modern machine vision systems, the precise timing of image acquisition is often more critical than the resolution of the images themselves. Whether triggered by position (encoder) or events

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10-pin IO Trigger Line
As machine vision systems grow increasingly complex, individual devices often need to handle multiple trigger signals, light source control, general-purpose digital I/O, and device status feedback.

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Camera Compatibility & Supported Interfaces

Compatible Camera Brands: Basler (ace, dart, boost), Hikrobot, Dahua Technology, FLIR/Point Grey, Cognex, Baumer, Sony, Allied Vision (AVT), The Imaging Source, Matrox.

Connector Series:
• Hirose HR10A (6-Pin, 12-Pin Plug / Socket) — The standard interface for Basler, Hikrobot, and FLIR vision cameras.

• Hirose HR25 (6-Pin, 8-Pin, 12-Pin) — Compact high-density connectors for space-constrained camera housings.

• M8 & M12 (A-Coded, B-Coded) — Heavy-duty IP67/IP68 circular connectors for harsh factory environments.

• D-Sub, Flying Leads (Open Wires), or Custom Terminal Blocks for direct PLC cabinet wiring.

Technical Specification

Parameter	Standard / Static Application	High-Flex Drag-Chain Application
Cable Type	Standard PVC / Shielded Control Cable	Robotic High-Flex PUR / TPE Jacket
Flexing Endurance	Fixed installation / Occasional bending	Tested up to 5 Million - 10 Million Bending Cycles
Minimum Bend Radius	8 x Cable Diameter (8xD)	5 x Cable Diameter (5xD) dynamic bending
Shielding Structure	Aluminum Foil + Drain Wire	Double Shielding: Foil + 85% Tinned Copper Braiding
Conductor & Wire Gauge	26 AWG / 28 AWG Bare Copper	26 AWG / 28 AWG Fine-Stranded Tinned Copper
Temperature Range	-20°C to +80°C	-40°C to +105°C (Oil & Chemical Resistant)
Ingress Protection	IP50 (Hirose HR10A) / IP67 (M8/M12)	IP67 / Overmolded Strain Relief Options

Integrated Power, Trigger & Signal Architecture

External Hardware Triggering

High-speed optically isolated inputs (Op-In) for microsecond-level synchronization between photo-eye sensors, encoders, and camera shutters.

Strobe Light & Flash Control

Dedicated strobe-out / flash-out lines to trigger external LED illuminators precisely during exposure windows.

General Purpose I/O (GPIO)

Configurable digital lines for camera status output, pass/fail result switching, and system alarm integration.

DC Power Supply

Integrated power conductors (typically 12V/24V DC) with low voltage drop across extended cable lengths.

End-to-End Quality Assurance

100% Pin-to-Pin Continuity Testing: Verified against the camera manufacturer's official wiring diagram to eliminate open circuits and crossed signals.

Short-Circuit & Hi-Pot Testing: Checked under high voltage to ensure insulation integrity between adjacent signal and power pins.

Molded Strain Relief Inspection: Overmolded transitions absorb mechanical pulling forces, preventing wire fatigue at the connector junction.

Material Compliance: Manufactured using RoHS, REACH, and UL compliant materials with full lot-level batch traceability.

Wiring Options & Cable Orientations

We offer custom terminations tailored to your machine enclosure and cable routing constraints:
Connector Orientations: Straight connector, 90-degree Right-Angle (Up/Down/Left/Right orientation to clear lens mounts and brackets).

Cable Terminations:
• Male-to-Female Extension Cables
• Male/Female to Flying Leads (Stripped & Tinned Open Wires for PLC terminal blocks)
• Multi-Branch Y-Splitter Cables (Separating Power DC input from Trigger/Strobe lines)

Custom OEM / ODM Manufacturing Process

We turn your vision camera specifications or physical samples into volume production in 5 simple steps:

Camera Model & Pinout Confirmation
Drawing Approval & Sample Build (3-5 Days)
Mass Assembly & Overmolding
100% Electrical Testing
Final Inspection & Fast Shipment

Need a replacement or custom cable layout? Send us your camera part number or wiring schematic—our engineering team will deliver a technical drawing for approval within 24 hours.

FAQ

Q: What is the lead time for custom Hirose HR10A / HR25 camera cables?

A: Standard catalog configurations and custom sample orders are typically produced in 3 to 5 business days. Mass production lead time is usually 10 to 14 days depending on order volume.

Q: How do I select between HR10A 6-pin and 12-pin connectors?

A: The pin count depends on your specific camera model and required signals. 6-pin Hirose connectors typically handle basic power and trigger inputs, while 12-pin connectors support additional GPIOs, strobe outputs, and RS232/RS485 serial communication.

Q: Can you provide right-angle connectors for tight space applications?

A: Yes. We supply right-angle Hirose (HR10A/HR25) and M8/M12 connectors with custom cable exit directions (up, down, left, right) to prevent cable interference with industrial camera mounts and lenses.

Q: What is your Minimum Order Quantity (MOQ)?

A: Our standard MOQ for custom vision camera cables starts at 50 to 100 pieces, with sample orders supported for technical testing and prototype approval.

Ready to Specify Your Vision Camera Trigger Cable?

Get a factory-direct quote and expert pinout verification from our engineering team.
Send us your requirements today:
Camera Brand & Exact Model (e.g., Basler acA1920-150uc)
Connector Series & Pin Count (e.g., Hirose 6-Pin HR10A-7P-6S)
Cable Length & Type (Static vs. Drag-Chain High-Flex)
Pinout Wiring Schematic or Termination Needs (e.g., Flying Leads)
Estimated Order Quantity

We're known as one of the most professional io trigger line manufacturers and suppliers in China, also support customized service. Please feel free to buy high quality io trigger line made in China here from our factory. For price consultation, contact us.

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